Paris Operations

X150-PAR-001

Active - Running

Material Flow Overview

Input Total
487
kg/h
Dryer Output
162
kg/h
Raw Syngas
105
Nm³/h
Clean Syngas
103
Nm³/h
H₂-Rich Gas
115
Nm³/h
Biomethane
28
Nm³/h
Flare
5.2
Nm³/h
Efficiency
63.2%
+2.1%
Sewage Sludge
195 kg/h
40% of total input
Horse Manure
170 kg/h
35% of total input
MSW Micro Fractions
122 kg/h
25% of total input

Process Stages

Stage 1: Dryer

Real-time monitoring

Operational
Temperature
135
°C
Range: 100-150°C
Input Moisture
68
%
Range: 45-75%
Output Moisture
12
%
Range: 5-15%
Energy Consumption
2.8
MJ/kg
Range: 2.5-3.5
Throughput
487
kg/h

Stage 2: Pelletizer

Real-time monitoring

Operational
Pellet Diameter
8.5
mm
Range: 6-12 mm
Pellet Density
720
kg/m³
Range: 600-800
Die Temperature
95
°C
Range: 80-120°C
Compression Pressure
125
MPa
Range: 100-150
Throughput
162
kg/h

Stage 3: Gasifier (Oxysteam Downdraft)

Real-time monitoring

Warning
Oxidation Zone Temp
1050
°C
Range: 900-1200°C
Reduction Zone Temp
820
°C
Range: 700-900°C
Equivalence Ratio
0.28
Range: 0.2-0.3
Steam/Biomass Ratio
0.65
Range: 0.4-0.8
Syngas LHV
9.8
MJ/Nm³
Range: 8-12
Tar Content
1.2
g/Nm³
Range: <1.0
Syngas Flow
105
Nm³/h

Stage 4: Particle Filter

Real-time monitoring

Operational
Inlet Temperature
385
°C
Range: 300-500°C
Pressure Drop
95
mbar
Range: 50-150
Filtration Efficiency
99.7
%
Range: >99.5%
Inlet Particulate
12.5
g/Nm³
Outlet Particulate
0.04
g/Nm³
Range: <0.1
Cleaning Frequency
45
sec

Stage 5: Water Gas Shift Reactor

Real-time monitoring

Operational
HTS Temperature
395
°C
Range: 350-450°C
H₂O/CO Ratio
2.4
Range: 2.0-3.0
CO Conversion
91
%
Range: 85-95%
H₂ Yield Increase
42
%
Output H₂ Content
58
%
Range: 45-70%
Output CO Content
5.2
%
Range: 2-8%

Stage 6: Biological Methanation Reactor

Real-time monitoring

Operational
Temperature
38
°C
Range: 35-40°C
pH Level
7.1
Range: 6.5-7.5
H₂:CO₂ Ratio
3.9
:1
Range: ~4:1
CH₄ Content
96.2
%
Range: 90-98%
CH₄ Productivity
10.2
Nm³/m³/day
Range: 8-12
H₂ Conversion
94
%
Range: 90-98%
Biomethane Output
28
Nm³/h

Stage 7: Flare System

Real-time monitoring

Operational
Combustion Temp
1285
°C
Range: 1000-1400°C
Flame Status
Active
CO Emissions
32
mg/Nm³
Range: <50
NOx Emissions
145
mg/Nm³
Range: <200
Destruction Efficiency
99.98
%
Range: >99.99%
Gas Flow Rate
5.2
Nm³/h

24-Hour Performance Trend

1:003:005:007:0010:0013:0016:0019:0023:000150300450600
  • Efficiency (%)
  • Throughput (kg/h)
  • CH₄ Output (Nm³/h)

Syngas Composition History

0h2h4h6h8h10h12h14h16h18h22h020406080
  • H₂ (%)
  • CO (%)
  • CO₂ (%)
  • CH₄ (%)

Current Syngas Composition (Post-Gasifier)

H₂
18.5%
CO
22.3%
CO₂
15.8%
CH₄
4.2%
N₂
38.1%
H₂S
0.035%
350 ppm
NH₃
0.28%
2800 ppm