Gasification Process Simulator

Adjust parameters and predict outputs

AI-Powered Optimization Recommendations

Maximize biomethane yield with these intelligent suggestions

Optimize Methanation Temperature

MEDIUM91% confidence

Biological methanation is most efficient at 50-60°C (thermophilic range), balancing microbial activity with process stability and CH₄ yield.

Current:38.00
Recommended:55.00
Impact:+4.3% biomethane yield

Input Parameters

Feedstock Composition

40%
35%
25%
Total100%

Dryer Parameters

68%
Range: 30-80%
12%
Optimal: 5-15%

Gasifier Parameters

900°C
Range: 700-1200°C
0.28
Optimal: 0.20-0.30
0.65
Optimal: 0.40-0.80
0.30
Range: 0.25-0.35

Water Gas Shift Reactor

395°C
Range: 350-450°C
2.4
Optimal: 2.0-3.0

Biological Methanation

38°C
Range: 35-65°C
7.1
Optimal: 6.5-7.5

Predicted Outputs

Raw Syngas Composition

H₂
29.74%
—
CO
20.74%
—
CO₂
16.87%
—
CH₄
5.01%
—
N₂
27.6%
—
H₂S
0.035%
350 ppm
H₂COCO₂CH₄N₂08162432
  • Current
  • Baseline

Performance Metrics

Syngas LHV
7.62
MJ/Nm³
—
Cold Gas Efficiency
59.2%
—
Carbon Conversion
86%
—
CO Conversion
90.8%
—
Syngas LHVCold Gas EffCarbon ConvCO ConvH₂ ConvOverall Eff0255075100
  • Current
  • Baseline

Post-Shift Gas Composition

H₂ Content
48.6%
—
CO Content
1.9%
—

Biomethane Production

Biomethane Yield
34.9
Nm³/h per 100 kg/h
—
CH₄ Content
98%
—
H₂ Conversion
98%
—
Energy Output
1248
MJ/h per 100 kg/h
—

Overall System Efficiency

40.6%
End-to-end conversion efficiency
—